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SAM Construction – From Red Sands to Red Planet

Colleen Cooley using a stud welder at SAM, Biosphere 2

This week Colleen Cooley, MSc visited SAM from the Diné Bikéyah (Navajo land) of the four corners region of Arizona, Utah, Colorado, and New Mexico. Colleen brought her tenacity for detail, creative solutions, fearless engagement of physical labor and stimulation for good conversations.

A raft guide of more than a decade Colleen is a consultant, volunteer, and advocate for various not-for-profit conservation organizations that work to find sustainable solutions to protect land, air, and water in the American Southwest. She brings a keen awareness of “water is life” in a region of our country that is only drying year after year. We discussed how as with the original Biosphere 2 our effort to build a hermetically sealed habitat for bioregeneration helps prepare us for living on another planet while at the same time informs how we can improve our interaction with our first home, here on Earth.

So much of our modern psyche is built on the false narrative that “technology will save us” when in fact our personal actions and life style choices (for those of us privileged to choose a “life style”) are what got us in this mess in the first place, but can help us move to a more sustainable future.

In her time volunteering at SAM, Colleen was immediately a member of our team, exclaiming “Let’s get it done!” when we entered the lung by headlamp (at 9 pm) to conduct our first stud welds, something none of us had experienced before. Thank you Colleen for five days of shoveling, drilling, welding, and motivation!

Don't mess with Colleen! SAM at Biosphere 2 Colleen Cooley shoveling dirt at SAM, Biosphere 2 Colleen Cooley measuring placement of new studes in the Test Module lung, SAM at Biosphere 2 Colleen Cooley placing rebar, SAM at Biosphere 2

Colleen is featured in a short documentary called “Water Flows Together” that reminds us of the importance of water conservation and protection, for everyone.

By |2021-06-12T22:36:39+00:00May 21st, 2021|Categories: Construction, Visitors to SAM|0 Comments

Mars is for the birds

Hungry birds! SAM at Biosphere 2

As with all construction projects, there are unknown hurdles and roadblocks, physical and logistical challenges that slow forward progress. How we deal with each of these defines the integrity of the project, in some ways more than any other factor.

Birds nest at SAM, Biosphere 2

Trent was preparing to rebuild the lower lung door when he discovered a bird nest on the high, narrow ledge of the old steel door frame. In the nest were four recently hatched chicks, their mother distraught by our disruption of her feeding. The grinding, sanding, and welding over the subsequent days would surely cause further disruption to their health and maturation at this critical stage.

Birds nest, SAM at Biosphere 2

I called my childhood mentor and good friend Ron Spomer, avid outdoorsman, wildlife photographer, and conservationist. He quickly dispelled the myth that touching a bird nest or even the baby birds themselves would cause the mother to abandon them. ‘Birds really can’t smell very well. It’s just not their most keen sense,’ he claimed.

Ron then proceeded to explain how to move the nest, in one or a few stages:

  1. Build a new platform of similar height and protection from the elements.
  2. Carefully move the nest 8-10 feet, and no more such that when the mother returns she can hear the chicks and find them readily.
  3. If needed, wait a day or three for the mother to adjust to the new location, then you can move the nest again.

I ran over to the B2 wood shop and was pleased to receive Tim’s immediate assistance. He and I built a nesting platform in the course of a few minutes, using scraps of wood. I returned. Trent and I mounted the sturdy “C” shaped box on an old piece of unistrut. We moved the nest, and then photographed it for Ron’s review. He quickly noted that the top board was too close to the lip of the nest, disabling the mother from walking around the edge to feed her young. Argh! Of course. Trent and I lowered the box and nest and removed the top board. We were pushing into the second hour since the chicks were fed. Ron said it was unlikely they would survive, given their need for constant nourishment.

Birds nest at SAM, Biosphere 2

We replaced the nest on the unistrut, and just before dusk headed up to our apartment on campus.

For the next two days, we didn’t see the mother and assumed the worst.

But when Trent reached over the nest and photographed what we could not see, sure enough, all four chicks were living, each with a thicker down than before. Trent discovered that if he held his gloved finger above the nest and did his best to approximate a bird call, the chicks rose above the rim, necks strained, ready to receive.

Birds on Mars? No, neither living nor in skeletal form. But as we move from this planet to another, it is my hope that we slow down a bit, taking time to remember where we came from, and what we value most as we leave rover tracks, boot prints, and bulldozer cuts to build the first habitats on Mars. –Kai Staats

By |2021-06-03T05:47:01+00:00May 19th, 2021|Categories: Construction|0 Comments

Those who lay the foundation

Biosphere 2 architect Phil Hawes visits SAM, speaks with Trent Tresch and Kai Staats

(Trent, Phil, and Kai have received full COVID vaccinations and were outdoors for the duration of this visit)

In the academic world the apprenticeship model is cornerstone to the transmission of knowledge and skills, made strong through the publication of research, experiment design, and data. Outside of academia, the world often takes for granted how we arrived to our knowledge base, to our technological prowess and industrial fortitude.

In our work on the Test Module, the prototype for the Biosphere 2 and now centerpiece for SAM, we have asked myriad questions (in our minds) of the Biospherians, Why did they build it that way? What was this used for? How did they come up with this idea? and What happens if we replace that with this? Taber MacCallum and William Dempster have been gracious with support and guidance via remote. In our pandemic riddled world it was unexpected to spend time with the third member of this design and engineering team, an individual who helped lay the foundation for the Test Module in which we stand. Today we had the honor of receiving Phil Hawes, architect of record (1985 -1992) for Biosphere 2 who worked closely with Dempster and MacCallum to design and build the Test Modules in 1986-87.

Biosphere 2 architect Phil Hawes visits the Test MoBiosphere 2 architect Phil Hawes visits the Test Module at SAM Phil spent the better part of two hours with us, telling stories of the architecture, technology, biology and ecology, and social dynamics that made Biosphere so unique. He emphasized (as needs to be emphasized again and again) that no experiment “fails” as long as we learn from the outcome. The failure would be to not learn from those aspects of the experiment that unfolded in ways unexpected.

Following his departure Trent and I (Kai) repeated the mantras shared by Phil, an echo from more than three decades prior that needs to be shared now even more than before:

  1. “Throw your heart in front of you and then run to catch up!”
  2. “Take risks and have adventures!”
  3. “Courage!” to do bold things that others will say can’t be done.

Sometimes leaders accomplish difficult tasks by act of will alone, for competition, or for profit. But those who truly shape the next generation do what they do because they love doing it. Others follow as a celebration of the process and the goal. Phil is relentless in his pursuit of the art and science of sustainable living both on this planet and beyond. He shared with us photos of a scale model he recently completed for a 19 acre sustainable community in Fairfield, Iowa. It was beautiful in its simplicity, layout, and flow. Thank you Phil for bringing us into your past and present as we move to reshape our shared future, on this planet and beyond.

One of the most knowledgeable and dedicated green architects on this planet, Phil Hawes has been a leading pioneer in alternative design and construction for more than 40 years. He has worked on projects in sustainable design, and educational programs in architecture, ecology, and community planning in California, Arizona and Washington State, and in Portugal, France, Nepal, and Australia; he continues his work in sustainable community development. Phil studied with Frank Lloyd Wright at Taliesin West in 1955-56. He holds a B.A. in Architectural Design from the University of Oklahoma and a Ph.D. in Sustainable Community Design from the San Francisco Institute of Architecture.

By |2022-07-11T23:48:07+00:00May 12th, 2021|Categories: Visitors to SAM|0 Comments

HI-SEAS’ Michaela Musilova visits SAM

HI-SEAS Michaela Musilova visits SAM at Biosphere 2

The Mars analog HI-SEAS director Dr. Michaela Musilova and her associate Zoe from Luke Air Force base visited SAM at Biosphere 2. It was my pleasure to be reunited with my former Mars Crew 134 crew member. Dr. Michaela Musilova is an astrobiologist with a focus on life in extreme environments. She earned her PhD at the University of Bristol (UK) and conducted research at University College London (UK), California Institute of Technology (USA), Chiba University (Japan) and others. She is a graduate from the International Space University (ISU)’s Space Studies Program.

Michaela has been serving as the HI-SEAS director on the Big Island of Hawaii for three years, working to upgrade the facilities and provide high quality team experiences.

By |2021-06-13T00:01:34+00:00May 7th, 2021|Categories: Visitors to SAM|0 Comments

SAM Construction – Master Doers Robert and Angus get it done!

Robert David, Angus Gluck working at SAM, Biosphere 2

Robert David reached out to me (Kai) in November 2020, when SAM was building momentum toward construction at Biosphere 2. Robert is a resident-employee at the world renowned Arcosanti, a prototype arcology in the high-elevation Arizona desert. This testing ground for the innovative architect Soleri’s progressive urban planning concepts is now five decades since its 1970 founding and is regarded as an early example of sustainable architecture that prioritizes live-work spaces where the surrounding natural environment is cherished over urban sprawl.

In many ways, Arcosanti could be taken as an analog for the first communities on Mars. This intrigued Kai early in the conversations with Robert. Robert’s friend of many years Angus Gluck spearheaded research into insulated shipping containers for the SAM living quarters, and is guiding their level placement upon arrival. Angus is a resident of Flagstaff, Arizona, a builder in many trades, and regular visitor to Arcosanti.

Robert and Angus came to us with a can-do, doesn’t matter how hard the project, we’ll get it done! attitude. True to their word, they dove right into grinding and sanding in the lung (which is not fun), a first and second pass of rust removal on the lung rings (see the banner at top), sanding the exterior of the lung shell, hanging electrical disconnects, and applying the primer in the Test Module. Our days and evenings were filled with conversation guided by Robert about the incredible confluence of mathematics, programming, and augmented digital realities, while Angus share insights into innovative, often efficient methods for construction and the development of living spaces.

Thank you both for your many contributions over such a short period of time.

Angus Gluck grinding at SAM, Biosphere 2 Robert David sanding at SAM, Biosphere 2 Robert David painting the Test Module at SAM, Biosphere 2 Angus Gluck hanging disconnects at SAM, Biosphere 2

By |2021-07-20T19:21:25+00:00April 30th, 2021|Categories: Visitors to SAM|0 Comments

SAM Construction – Data terminal removal

Sunset over Biosphere 2

This week brought welcomed, cooler temperature, rain, and hail. The desert was alive again after a much needed storm to break the dry spell. And with that invocation of precipitation came a highly productive few days, the start of our last, long dash to the finish line in May, and first pressure tests.

Trent and Kai removed the steel frame of the original data collection terminal and kiosk. From 1987-1989 this structure served as a station for monitoring, collecting, and displaying real-time data feeds from the analog sensors in the Test Module. Data feeds were brought from within the sealed Test Module to the kiosk through flex conduit, a junction box, and PVC pipe to the kiosk, with pressure fittings and silicone rubber used to maintain air-tight fittings.

Now, with most sensors transmitting via a digital communication medium, a single USB, Ethernet, or wireless feed can route all the data generated by the Test Module. As such, the entire kiosk will be replaced by a single, simple podium where a SAM manager, visiting researcher, or tourist engaged in a presentation can view data via a laptop.

While a dozen PVC conduits were terminated, filled with expansion foam, and buried in concrete, two conduits are retained: one for electrical power, the other for Ethernet and USB. Why? A hard line provides IT support on the outside of the habitat to provide direct support and potential firmware upgrades for equipment that misbehaving. While not desired and certainly not engaged regularly, this direct support does not require a break in the seal and simulation.

At the same time, Kai and Trent were eager to remove the last of the old, long-since abandoned and very much displeasing pipes and junction box from the space between the exterior and interior doors. The steel floor was cut free, pipes cut low, and concrete poured for a new, clean, elegant entrance. Next, the walls of this small space will be sanded, primed, and painted with the installation of the new, primary electrical panel.

Thank you Tim and Terry for helping with a six bag concrete mix, pour, and finish!

By |2022-11-12T17:45:31+00:00April 27th, 2021|Categories: Construction|0 Comments

SAM Construction – Catching the sunlight on Mars

Greg and Tristen Spencer applying window tint to SAM at Biosphere 2

In March we selected a window tint to apply to the lower windows in order to reduce the visible light transmission to that of ambient light on Mars. Owner of Tucson based AGTP Window Films Greg Spencer (“Greg the Tinter”) and his son Tristen arrived at 9:30 am Tuesday morning and within minutes were engaged in prepping, cleaning, and applying large sheets of the window film. As with hanging dry wall, this is one of those tasks that the experts make look easy. Yet, if ever you have tried to do it yourself, you quickly learn the real challenges.

Greg and Tristen pealed, soaked, and placed thirteen sheets of window film, then used a squeegee to remove all air bubbles before the adhesive set and dried. The end result is simple beautiful. Not only did we achieve the desired, reduced ambient interior light, but these thirty year old windows now appear brand new. The film selected provides a reduction of in light with a minimal reflection such that when research team members are working inside of the SAM greenhouse at night they can yet enjoy the Moon and starlight outside.

Greg and Tristen Spencer applying window tint to SAM at Biosphere 2 Greg and Tristen Spencer applying window tint to SAM at Biosphere 2

Greg Spencer applying window tint to SAM at Biosphere 2 WIthout and with window tint, SAM at Biopshere 2

By |2023-02-08T15:01:02+00:00April 20th, 2021|Categories: Construction|0 Comments

Analog Astronaut Conference 2021

This coming Saturday, May 1 is the first-ever Analog Astronaut Conference. This first-of-its-kind forum is assembled in part by Dr. Sian Proctor, a member of the Inspiration 4 all-civilian mission to space.

The conference agenda is as follows:
09:00 – 09:55 EDT Keynote Astronaut Dr. Scott Parazynski
10:00 – 10:55 EDT Analog Astronaut Research Panel
11:00 – 11:30 EDT Keynote Dr. Ulyana Horodyskyj
11:30 – 12:00 EDT Break
12:00 – 12:55 EDT Space Training Programs Panel
13:00 – 13:55 EDT Analog Habitats Panel
14:00 – 14:30 EDT Keynote Dr. Sian Proctor
14:30 – 15:00 EDT Break
15:00 – 15:55 EDT Diversity and Inclusion in Analogs Panel
16:00 – 16:55 EDT Analog Astronaut Science Communication and the Arts

SAM Director Kai Staats will be participating in the Analog Habitats Panel.

Per the embedded video (top), the audio for Kai’s presentation in the Analog Habitats Panel is rather garbled, so a transcription is provided:

Kai Staats, Director of SAM at Biosphere 2
We are building a Space Analog for the Moon and Mars at the Biosphere 2, the world-
renowned facility outside of Oracle, Arizona … it has a [heritage] that goes back to the
late 1980s and early ‘90s with eight people living inside for two years … we are carrying
forward the experience of that facility.

We have the great fortune of using the Test Model, which was the prototype built before
the Biosphere in 1987 [and] operating through 1989. The eight Biospherians are shown
standing on top of the [Test Model] lung. This facility was used for up to three weeks
with fully bioregenerative life support. So it’s basically a sealed greenhouse … an
innovated way to manage pressure using “a lung”.

My good friend and associate Trent Tresch and I started working on the reconstruction
of this with volunteers and members of the Biosphere 2 team on January 20th and have
been going nonstop 18 hours a day for two and a half months straight. And we’ve been
grinding and sanding and vacuuming and rewiring and painting to get this facility up and
running. We’re doing everything we can, every step of the way is done with an eye to
the science.
So knowing that you would not actually build a greenhouse on Mars with exposed
windows due to the radiation, we have covered all upward facing glass with an
elastomeric to reduce the light and the thermal gain. We’ve also applied window tint that
is specifically [selected] to reduce the ambient light for those windows that are strictly
horizontal with a view through the thickness of the atmosphere by 50 percent of the
ambient light that is otherwise present in Arizona. So when you are inside, you do notice
a distinct difference. That also means that our plants will not receive ample light, which
means we will introduce synthetic lighting.

We’ve also had the great pleasure of working with Dr. Cameron Smith and Pacific
Spaceflight. I’ve been a member of that team for five or six years now, and Trent for the
same. And for those of you at Lunares you’re going to love your suits! I’ve seen your
suits and they are being shipped off soon—they’re beautiful. We have two suits coming
to our facility as well.This is John Adams, the Deputy Director of Biosphere 2. He conducted our first
pressure suit test a number of weeks ago … he found this to be a really good
experience.

This is our facility as of two days ago. You can see it’s coming along nicely. And this is
an artist’s rendering by Bryan Versteeg … of what our living quarters will look like when
finished, with three shipping containers [at the edge] of our Mars yard. This is a
rendering of the inside of the living quarters … more densely packed with two air locks,
one to the outside world and one to the greenhouse in order to maintain pressure
differentials, and [unique] humidity, CO2 and temperature levels. [We will be] pumping
CO2 from the crew quarters into the greenhouse and using an oxygen concentrator in
the greenhouse to put oxygen back into the living quarters.

Paragon [Space Development Corporation] has already delivered to us a full CO2
scrubber … that is operational as of the end of next week. Hopefully we’ll be doing our
first pressure test with CO2 scrubbing by the end of May.

This is a facility right next door, 6400 square feet of space that we’re rebuilding as a
Mars yard. We’re working with NASA and Arizona State University’s JMARS team to
select a potential human landing site on Mars, then scaling that crater down … we will
include a lava tube … and also a gravity off-set rig being designed by one of
Hollywood’s top stuntmen in order that we can enable people to experience whatever
gravitational field [they desire] everything from one-third to one-half to zero G if they just
want to fly around Mars. We are also embedding gas [delivery] pipes into the crater
[features] so that we can distribute various gases, trace gases, and water vapor for
autonomous rovers to discover.

I want to say thank you to the Biosphere 2, National Geographic, Paragon, U of A
CEAC, NASA, and everyone here for all the support and financing to make this
possible.

By |2021-06-14T01:36:50+00:00April 16th, 2021|Categories: In the news|0 Comments
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