2021 – Page 6

SAM Construction – Test Module Lung Membrane Removed

After washing and scrubbing the EPDM membrane of the Test Module lung, we attempted to remove the bolts that hold the lung membrane in place using an angle grinder, only to realize that we had dozens of hours ahead of us and an unspeakable amounts of debris from the process. Then it occurred to us that a high torque impact wrench would either remove the nuts from the welded studs or snap them off (they have to be removed anyway). We borrowed a massive DeWalt from the Biosphere 2 Energy Center and jumped right in. In less than two hours we had the metal ring sections removed and the membrane pealed free.

For the first time in thirty four years, the Test Module lung is disassembled! Now, the real effort begins as we must remove the studs and return the top flange to a pristine state before attaching all new steel studs with which the EPDM membrane will be reattached and sealed.

By kai|2022-01-16T21:01:25+00:00March 17th, 2021|Categories: Construction|0 Comments

SAM Construction – CO2 Scrubber from Paragon SDC

After a week break from construction, Kai Staats visited Paragon Space Development Corporation, a partner in SAM design and implementation. CEO and President Grant Anderson has given SAM two CO2 scrubbers: one to experiment with, the other the foundation for what will operate in the living quarters to maintain safe levels of carbon dioxide. Trent Tresch and Kai Staats are conducting research into the most practical and energy efficient means to recycle soda lime such that the adsorption beds will be rotated on a daily basis when a full four crew members are in place.

By kai|2021-04-23T05:13:33+00:00March 16th, 2021|Categories: Construction|0 Comments

Biosphere 2’s Lessons about Living on Earth and in Space

Space: Science & Technology
Volume 2021 | Article ID 8067539 | DOI
by Mark Nelson, Biospherian (1991-93)

Abstract

Biosphere 2’s Lessons by Mark Nelson Biosphere 2, the largest and most biodiverse closed ecological system facility yet created, has contributed vital lessons for living with our planetary biosphere and for long-term habitation in space. From the space life support perspective, Biosphere 2 contrasted with previous BLSS work by including areas based on Earth wilderness biomes in addition to its provision for human life support and by using a soil-based intensive agricultural system producing a complete human diet. No previous BLSS system had included domestic farm animals. All human and domestic animal wastes were also recycled and returned to the crop soils. Biosphere 2 was important as a first step towards learning how to miniaturize natural ecosystems and develop technological support systems compatible with life.

Biosphere 2’s mostly successful operation for three years (1991-1994) changed thinking among space life support scientists and the public at large about the need for minibiospheres for long-term habitation in space. As an Earth systems laboratory, Biosphere 2 was one of the first attempts to make ecology an experimental science at a scale relevant to planetary issues such as climate change, regenerative agriculture, nutrient and water recycling, loss of biodiversity, and understanding of the roles wilderness biomes play in the Earth’s biosphere. Biosphere 2 aroused controversy because of narrow definitions and expectations of how science is to be conducted.

The cooperation between engineers and ecologists and the requirement to design a technosphere that supported the life inside without harming it have enormous relevance to what is required in our global home. Applications of bioregenerative life support systems for near-term space applications such as initial Moon and/or Mars bases, will be severely limited by high costs of transport to space and so will rely on lighter weight, hydroponic systems of growing plants which will focus first on water and air regeneration and gradually increase its production of food required by astronauts or inhabitants. The conversion of these systems to more robust and sustainable systems will require advanced technologies, e.g., to capture sunlight for plant growth or process usable materials from the lunar or Martian atmosphere and regolith, leading to greater utilization of in situ space resources and less on transport from Earth.

There are many approaches to the accomplishment of space life support. Significant progress has been made especially by two research efforts in China and the MELiSSA project of the European Space Agency. These approaches use cybernetic controls and the integration of intensive modules to accomplish food production, waste treatment and recycling, atmospheric regeneration, and in some systems, high-protein production from insects and larvae. Biosphere 2 employed a mix of ecological self-organization and human intervention to protect biodiversity for wilderness biomes with a tighter management of food crops in its agriculture. Biosphere 2’s aims were different than bioregenerative life support systems (BLSS) which have focused exclusively on human life support.

Much more needs to be learned from both smaller, efficient ground-based BLSS for nearer-term habitation and from minibiospheric systems for long-term space application to transform humanity and Earth-life into truly multiplanet species.

Read the full paper

By kai|2021-06-02T20:35:53+00:00March 15th, 2021|Categories: Publications|0 Comments

SAM Construction – At the Close of Six Weeks

Sunset over Biosphere 2, by Kai Staats Six weeks have come and gone as though they were just a few days and at the same time a full year in the renovation of the Test Module at Biosphere 2 (B2). The first days were completely overwhelming, Trent and I covered cap to boot in dust, rust, and thirty years of grime. With the steadfast help of B2’s Tim and Terry, and three weeks effort by Cameron too, we moved beyond grinding, sanding, and cleaning to the tipping point of starting to put the Test Module back together again.

All twenty one of the ports are once again sealed, save a single, large hole in the plate steel foundation wall. The stainless steel floor is scraped and scrubbed and the overhead spaceframe dust-free, awaiting a final power wash and cleaning. The outer perimeter is primed, and the top of the lung sealed with an advanced silicon sealant called “795”, the same that has kept the windows sealed at Biosphere 2 for thirty-plus years. Next we paint the outside of the lung cover, seal the vertical plates, apply an elastomeric to the roof and then dive back inside to repair the lung, more than 200 bolts to replace.

The mechanical engineer is completing a final assessment for the potential thermal load in the dead of summer, and then we purchase and install the mini-split coolers. With a reflective coating applied to the upper glass panels to reduce the thermal load and more closely approximate the 50% solar radiation on Mars, we hope to come in with a significantly reduced power consumption over the original Test Module, our goal to go grid-tied or fully off-grid in the coming year or two.

On Monday, March 15 we take possession of a CO2 scrubber designed and built by Paragon Space Development Corporation for a NASA funded research project, and then dive into the modifications and upgrades to suit the demands of a rotational, four-person crew.

Day by day, we check boxes and add more to the long list of TODOs. Day by day we make progress and come closer to our goal, construction of a hi-fidelity Mars analog at Biosphere 2.

By kai|2021-04-23T05:13:36+00:00March 5th, 2021|Categories: Construction|0 Comments

Biosphere 2 Deputy Director John Adams conducts pressure suit test at SAM

A decade ago archaeologist at Portland State Dr. Cameron Smith redirected his knowledge and passion for human history toward the future of our species as we become interplanetary. His academic publications and books project a social—even biological evolution as we move to the planets and stars.

Cameron launched the Pacific Spaceflight group to explore design, construction, and validation of low-cost, fully functional pressure suits that enable every-day citizens to reach the edge of space and beyond. He now runs Smith Aerospace Garments. These personal spacecraft are a critical aspect of off-world exploration, no matter if you are at 65,000 feet above sea level, on-orbit, or on the Moon or Mars. More than a novelty, PSF suits have been tested under water, in vacuum chambers, in the open cockpit of aircraft and in high altitude balloon projects. Cameron’s dynamic team of volunteers (including Kai Staats and Trent Tresch of a Space Analog for the Moon and Mars (SAM)) have both contributed to and been influenced by his critical work.

On Tuesday, March 2, at 7:00 am John Adams, Deputy Director of the University of Arizona Biosphere 2 engaged in the other-world journey of donning a pressure suit to conduct a number of tests for mobility and tool use, both of which can be challenging when encumbered by a sealed suit under greater than ambient pressure.

This endeavor was conducted inside and around the historic Biosphere 2 Test Module, now five weeks into a major refurbish and construction endeavor as the cornerstone of SAM. This event was a fully immersed operational test of the equipment, suit, and procedures which SAM researchers will enjoy when a part of this analog experience. SAM has purchased two suits from Smith Aerospace Garments that will be available for team members to use in the half acre SAM Mars yard just outside of the living quarters and Test Module.

The specs for this particular pressure suit are as follows:

Suit model: Pacific Spaceflight, experimental Mk SE I (2018-2019)
Suit construction: sealed bladder with high-durability outer garment; attached boots and gloves with removable helmet
Air composition: standard mix of ~78/21% nitrogen/oxygen levels
Pressure inside the suit: ~1.0 psi over ambient
Suit pressure max spec: 3.5 psi over ambient
Compressed air source: dual feed, oil-free air compressor with 4 gallon reserve

Cameron engaged John in the suit-up procedure for approximately 30 minutes (full photo gallery below). At this time the air compressor inside the Test Module simultaneously fed John’s suit directly and a manifold that enables controlled gas exchange to the outside world. Of his own accord he opened the bulkhead door and proceeded outside. There, his feed line was switched to the manifold exterior. The momentary break from his air source was possible due to the suit acting as a short-duration buffer. SAM teams will carry a small, portable compressed air source that will provide continuous flow as feed lines are swapped from airlock to the hab exterior.

With the assistance of Cameron and Trent, John conducted a basic walk, followed by tool use, ladder climb, CO2 level check, and ascent of the exterior of the Test Module lung. This prototype suit was designed for mobility, but has been surpassed by the current models which will be delivered to SAM by late spring 2021.

In conclusion John shared, “The suit is amazing! I feel really good … all things considered, you still have quite a bit of dexterity, quite a bit of ability to lift your legs, to move around complex objects. To have an opportunity to experience a pressurized suit in a simulation setting is incredible. I feel really fortunate to have this opportunity.”

We extend our thanks to the University of Arizona’s Aaron Bugaj for exceptional photography, Katie Morgan for work with social media, and Megan Russell and Britney Swiniuch for your support and enthusiasm for this first-ever pressure suit test at SAM.

By kai|2026-02-15T18:51:48+00:00March 4th, 2021|Categories: Research & Development|0 Comments

SAM Construction – Sweep, powerwash and scrub

Trent Tresch, Cameron Smith, Kai Staats, and Deputy Director of Biosphere 2 John Adams work to return the welded stainless steel floor of the Test Module to a clean, inhabitable state, February 23-25, 2021.

By kai|2021-04-23T05:14:14+00:00February 25th, 2021|Categories: Construction|0 Comments

SAM Construction – Floor removed!

The photos say it all!

By kai|2021-04-23T05:14:16+00:00February 19th, 2021|Categories: Construction|0 Comments

Cameron Smith on SAM at Biosphere 2

The best thing about this project is that the Test Module is not a PowerPoint presentation. It is a real object. I am helping refurbish the structure, with long sessions of grinding or other manual work that is ideal for thinking alone, uninterrupted. Some results of that time and thought, in the following.

My mind first considers the time context of my surroundings. The Test Module is an artifact, a structure generated by the minds and then hands of people. I imagine them here, originally, blurs moving about the gravitational center of this structure. I wander through what Thomas Carlyle (1795-1881) called the ‘billows of time’, writing in 1860:

“Rough Samuel and sleek wheedling James were and are not. Their Life and whole personal Environment has melted into air. The Mitre Tavern still stands in Fleet Street; but where now is its scot-and-lot paying, beef-and-ale loving, cocked-hatted, pot-bellied Landlord; its rosy-faced, assiduous Landlady, with all her shining brasspans, waxed tables, well-filled larder-shelves; her cooks, and bootjacks, and errand-boys, and watery-mouthed hangers-on? Gone! Gone!…The Bottles they drank out of are all broken, the Chairs they sat on all rotted and burnt ; the very Knives and Forks they ate with have rusted to the heart, and become brown oxide of iron, and mingled with the indiscriminate clay. All, all, has vanished…[yet]…the mysterious River of Existence rushes on: a new Billow thereof has arrived, and lashes wildly as ever round the old embankments; but the former Billow, with its loud, mad eddyings, where is it?”

From page 88 of Carlyle, T. 1860. Critical and Miscellaneous Essays (III). Boston, Brown and Taggard.

We’re the most recent of these billows, Kai, Trent, and myself. We rush around hammering and sawing, painting, hoovering, hauling. Our efforts will bring some new function to this shapely structure. The results will carry on beyond us, digitized as scientific findings. Our small piece of the vast puzzle of human knowledge will be set in place.

The glass, metal, plastics and other materials composing the structure were brought together decades ago. From minds, to lines on paper, to materials brought together, to assembly. As with all fabrication it can seem like a slow form of magic. But it is not supernatural. Science outlines the relationships of things without invoking supernature, attributed causes to natural phenomena, and allowed us little humans to move and assemble an infinite array of materials for our various purposes. Today we move individual atoms, we control the flow of electrons; we are learning to manipulate remotely-entangled quantum particles. By less-subtle but still effective matter- and energy-manipulating means, the Test Module was constructed in 1987, enclosing just over 400 cubic meters in a sealable environment. It would be used to better understand the workings of living systems by the method of sequestering them from the rest of living systems.

These purposes were presented in Biological Life Support Technologies: Commercial Opportunities, NASA Biosphere 2 test module experimentation program by Alling, A., L.S. Leigh, T. MacCallum and N. Alvarez. 1990.

The structure was used, useful quanta were generated and then attention turned to the larger Biosphere, and the Test Module languished. It took on dust. Paint cracked and flaked away with gusts of wind. A window’s exterior pane was shattered by a pebble flung up by a weed-eater. Spots of rust wept orange streaks down the white exterior.

But after decades of this anonymity, attention returned to the Test Module. It still stood. Kai Staats, decades in the worlds of high power computing, radio astronomy and various fields of invention turned his energies to the research potential of the Biosphere. Deputy director John Adams pointed out that the Test Module remained viable. It needed work, but the essential structure was intact. In the nation and the world, the last decade had seen a new ‘billow’ of form shaping; serious thought was again entertained about the possibilities of humans living beyond the surface of the Earth. This can only be done if we come to understand the ecology of closed environments. Kai had built SIMOC, a computer model of a closed ecosystem now using the power of distributed computing to simulate complex habitats. The Test Module, thought Kai, could be the material analog of SIMOC, eventually informing, improving the fidelity of the datasets. And here we are.

We pull and pry old objects from the Test Module. White on black monitor labels “SAMPLE”. Grinding paint from a steel bulkhead, strangely familiar shapes appear before me. They remind me of Percival Lowell’s certain discovery of canals on Mars. We keep grinding and then paint and eventually these billows also melt away. When we complete a task we whoop and holler aloud. It’s fun and it feels good to walk up to our quarters to make dinner; tonight, spaghetti with a cold beer. One sunset the air was full of moisture, glowing.

The form of the Test Module is structured by engineering paradigms of Buckminster Fuller (1895-1983), who was – among so much more – fascinated with the concept and realization of efficient enclosures. Again I bump up against a billow in time, I was taken to meet Fuller at my father’s university in the early 1980’s, then he was carried off to his world and I to mine and here I am back in manifestations of his mind.

Next to being real, and not a PowerPoint, the best thing I can think of the Test Module and its associated SAM project and the Biosphere project at large is the goodwill. These are things manifested from the mindset that all humanity can benefit from science and the imagination that it can ignite. I wonder what visitors to the larger Biosphere 2 structure think of the project. Sometimes I thank them for taking a little while to imagine something else, other possibilities. There are other ways to be, we can imagine them, sometimes we build models of them, sometimes we manage to live them. Only the coldest cynic or the most disinterested person could wonder at the use of such giant ideals manifest.

Another part of my being here; space suits. For the last decade, after my work as a prehistorian at Portland State Univeristy’s Department of Anthropology, I have been engaged in designing, building and testing a variety of pressurized garments; bubbles of ‘livingry’ that could allow humans to survive, for example, on Mars. We test them at altitudes, flying balloons, helicopters, fixed-wing aircraft…whatever will get us off the surface of Earth and testing things in the real world. They are working; they hold pressure, maintain acceptable temperature and CO2 levels, and allow the mobility needed for their various purposes. A single suit takes some months to complete. Now I come to build some suits of this kind for SAM. The challenges are invigorating. They must be durable, washable, easily-repaired, with few complexities; like an old farm pickup truck, nothing exotic, but entirely reliable and eminently refurbishable. I’ll work to maintain these features for the SAM suits. I think about them as I sand the steel bulkhead. Circular motions. Can I improve sleeve fit adjustment straps? Did I ever follow up on that new snap-link closure? How often will these be used in a given SAM simulation day? I need to write instructions on how to clean with detergent and then dry them. I keep sanding. The answers are jotted down in my pocket notepad. The sky flares orange and we head back up the hill for dinner.

By kai|2021-05-12T07:00:08+00:00February 16th, 2021|Categories: Visitors to SAM|0 Comments

SAM Construction – Step by Step

The work at SAM continues, each day one more item checked off the list. We are nearing the point at which deconstruction gives way to construction, where our effort to break is instead to rebuild. This week Trent and Kai lowered the massive, welded I-beam platform which held the even more massive heat exchanger. Trent remove those bolts that would turn, cut the others, and disassemble the frame.

Cameron removed a complex array of wiring and conduit from the front porch of the test module, the light fixtures yet filled with water from the last rain. The heavily cracked paint was ground and sanded to remove anything lose, the edges feathered, then secured with an exterior metal primer.

By kai|2021-04-23T05:14:20+00:00February 15th, 2021|Categories: Construction|0 Comments

SAM Construction – The physics of restoration

Today was a day for applied physics.

Starting with the angle grinder (a beast of a machine!), its function is based on (a) a high coefficient of friction between a rotating surface which is harder than the surface to which it is being applied; which causes (b) abrasion between the two surfaces, and subsequent (c) removal of material as the disc rotates at a high velocity with strong angular momentum (torque). As greater pressure is applied more material is removed, to a degree.

The challenge is to find the balance between the applied pressure and potential overheating. If the material becomes semi-molten, it is moving toward a liquid state which reduces the speed of material transfer due to reduction in friction. Hot enough to toss off small bits, but cool enough to remain solid. What baffles me is the structural integrity of those grinding discs. You can lean hard on them, directly or at an angle and they do not suffer divots nor shatter. Incredible!

Removal of the second, large gas analysis box was quite the challenge. Two times larger than the one on the east side of the north exterior wall of the Test Module, this one was equally wedged in place, the information panels clearly added at a later date. We attempted to remove all of the white “7” shaped supports but could not remove the middle two as there was simply not enough play with the box in beneath to force them loose (After thirty years of steel posts in steel sleeves in concrete, it is a miracle we got them out at all!)

Trent and Cameron used a makeshift lever to raise the box and insert threaded rod roller beneath, Egyptian pyramid style. We then attached load straps to the box, with Cameron on one and Trent and myself on the other.

“On the count of three! One … two … three—pull!”

Nothing. We tried again and again, but no go.

Then it occurred to me that my Subaru Crosstrek offers a great deal more horsepower. I backed my car. Trent attached one end of the load strap to my trailer hitch and with almost no fuel applied it came right out. What made this interesting to me is that when the box came off the rollers, my car hesitated for a moment. I had barely pressed the pedal to that point, and added a little more fuel. I could feel the power automatically transfer from one drive wheel to another, back and forth in fractions of seconds. The car was sensing slippage and correcting its power transfer accordingly. Not a mote of dust was raised other than that which was pushed by the box as it came off the rollers and into the dirt.

With the box gone the middle posts that held the information panels remained. The others came free with an application of a rust-breaking lubricant and repeated, swift kicks followed by jiggling and lifting. But the middle two were quite a bit more stubborn. As an archaeologist who best understands tool use by our ancestors, Cameron resorted to a calculated application of caveman physics—beat the [crap] out of it! It worked!

The removal of the dry, aged grow beds two weeks ago threw a tremendous amount of dust into the air, coating the entire interior of the Test Module. To clean the space frame and windows, Trent climbed up into the higher reaches of the Test Module using the safety harness provided by Biosphere 2. He is a former climbing instructor and as such felt right at home far above the floor. Throughout this project we have been reminded of the physics of static electricity when working with the shop vacuum. Any time we are pulling a large volume of fine dust into the plastic nozzle and corrugated tube, the acceleration of those particles in a volume of dry air causes a rapid, massive build-up of free electrons at a very high voltage (likely tens of thousands of volts, at a relatively low amperage). This presents such a challenge that if one does not maintain a hand on the metal frame at all times, the resultant shock can be quite painful. Wearing gloves only further insulates the body such that the pressure increases to make the jump. As such, Trent was hanging on for more than the obvious reason.

By kai|2025-08-04T23:57:44+00:00February 12th, 2021|Categories: Construction|0 Comments

Yearly Archives: 2021