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The Test Module is sealed for the first time in 30 years!

Following six months demolition, construction, and revitalization of the prototype for the Biosphere 2, the Test Module is sealed and pressurized for the first time in 30 years! Kai Staats, Trent Tresch, and Biosphere 2 Deputy Director John Adams discuss this important endeavor and then activate the blower which causes the lung to inflate and the massive pan to rise, providing a hermetically sealed space within the Test Module.

Test Module Dry Run | Five Persons Sealed Inside | Data Analysis

By |2021-07-08T17:16:18+00:00June 29th, 2021|Categories: Construction|0 Comments

Saying farewell to SAM volunteers

SAM team and B2 staff at SAM, Biosphere 2

Yesterday we said goodbye to volunteers Jolene Varga and Rob Ronci (far left) from Colorado. They lived on the Biosphere 2 campus and worked with us at SAM for a full week. Thank you for jumping into the fire of the final week before pressure tests!

We also bid safe farewell to Trenton Kenney (back row, between Rob and Kai) from the University of Minnesota. “Kenney” was with us for three weeks and worked on just about every aspect of the project. We’ll miss your incredible cooking, fun anecdotes, and updates from the halls of NASA. But thank goodness my First Aid kit will no longer be used a few times each day!

Natasha Loving (front left, red shirt) is with the University of Arizona and provided her second week of volunteer work at SAM (Thr/Fri). She will be working with us over the summer, receiving credit for her work at SAM. Thank you for your diving into every project handed to you, and for singing while you worked as your voice echoed up into the Test Module—it was quite relaxing.

(SAM developers Trent Tresch and Kai Staats are in beige and black shirts, respectively)

Katie, Brittany, and John (right side) of the Biosphere 2 management and research staff, your support and enthusiasm for this project continues to be imperative to our success—thank you!

By |2021-06-30T05:28:23+00:00June 27th, 2021|Categories: Construction, Visitors to SAM|0 Comments

The Sounds of SAM

A variety of audio recordings captured during the six months endeavor to restore pressurized functionality to the 1987 Test Module, prototype for the Biosphere 2 and cornerstone to the Space Analog for the Moon and Mars, SAM.

By |2021-07-04T05:21:21+00:00June 26th, 2021|Categories: Videos|0 Comments

SAM Construction – Resealing the Test Module Lung

Test Module at Biosphere 2

Diagram of the Test Module and Lung, circa 1987

The Test Module lung was developed as a “method of managing the effects an internal temperature and external barometric pressure change could cause in a fixed, sealed, glass structure. This problem was solved with a variable volume system joined to the module by an air duct. With increased temperature or decreased barometric pressure in the Test Module compared to the out- side environment, the variable chamber expands; with a decrease in temperature or a increase in pressure, the chamber contracts. The lung structure provides an effective means to prevent the possibility that the Test Module would implode or explode when subjected to these forces. The reservoir of air provided an increased buffering; adding approximately 20-40% to the total atmospheric volume. The weight of the pan on the lung structure insured a positive displacement from inside the closed system to the outside.” — Abigail Alling, Linda Leigh, Taber MacCallum, and Norberto Alvarez-Romo. Biosphere 2 test module experimentation program. Biological Life Support Systems 23 (1990): 32.

This week was the last, big push for resealing the Test Module and lung—dozens of small details and a few substantial undertakings before our first pressure tests on Monday.

There are 18 points at which the Test Module pressure vessel is penetrated, including the entrance and a 7-port gas exchange manifold. In the 1987-89 test runs these served various purposes: monitoring the internal air and water (drinking, waste, marsh); moving sensor data over physical cables; exchanging hot and cold water for the heat exchanger then mounted in the overhead space frame. The clean water inlet will be reainted, but used sparingly (everything that goes in, stays in). The 3″ diameter copper feeds for the heat exchanger are terminated and capped. Since the ’80s much has changed in data transmission. Now a single wireless feed can readily transmit a vast quantity of real-time data and video. However, two hard line connections (Ethernet, USB) will be installed in order to rebuild or update computers and embedded devices (e.g. WiFi router), and as a back up should the wireless go down.

As such, we have reduced the number of ports to:

  • A fresh water inlet
  • Wired data (Ethernet + USB)
  • Electrical feeds from the external, primary panel to the internal sub-panel
  • Continued use of the original, 7-port gas exchange manifold
  • Two new manifolds for the mini-split heat pumps (coolant, power)

The lung is an adjacent structure connected to the Test Module by means of a 100 cubic foot, underground corridor (tube) large enough to crawl through. The lung is composed of a concrete structural frame and welded steel, cylindrical wall and floor. The upper lip of the cylinder is sealed to the larger end of the flexible rubber membrane (not unlike the rubber used on inflatable river rafts) from which is suspended a 22 foot diameter steel pan which itself is attached to the lower end of the membrane, and re-sealed (per our effort today). The area above the pan is open to the outside air. The area below the pan is an extension of the Test Module volume itself, with air movement through the restricted corridor.

The lung also has more than 20 penetrations. All but five were capped or plugged. As with the Test Module, all unused ports in the lung are sealed with Teflon tape over threaded plugs or caps.

As such, the functional ports are:

  • A single feed gas manifold (may or may not be retained)
  • Lung inflation fan with 3″ ball valve
  • Electrical feed to lights
  • Water column pressure release “P” trap

The inflated lung provides a positive pressure internal to the living space, an automated compensation for both internal temperature changes and external barometric pressure changes, and a buffer such that for the duration of a simulation, a hermetic seal may be maintained. The better the total seal, the longer a simulation can run without adding outside air.

When the Test Module and lung were inspected in the fall of 2020, it was clear that a great deal of work would be needed to regain a fully sealed function. The curved steel ring segments that held the rubber membrane in place were completely rusted from thirty years of water and weather, to the point that many of the threaded rods simply snapped off or turned to dust in one’s fingers.

Kai, Trent, and a host of volunteers have worked on various aspects of lung repair since January ’21, focused on patching the membrane itself, restoring the surface of the lower ring, welding 220 new threaded rods (studs), sealing against further rust, and then, finally, restoring the seal with a new set of individual 4″ stainless steel plates, replacing the nine heavily rusted angle iron rings segments. Furthermore, the outer shell of the lung has been completely sealed with silicone caulk and a 100% elastomeric such that only in the worst storms might a small amount of wind driven rain find its way onto the upper, external facing side of the membrane.

As of the posting of this photo essay, the silicone is a half dozen hours into a 72 hours cure. We are confident that we have a solid seal between the membrane and the lower ring of the steel pan. With the lower lung door rebuilt and ready to be installed there are no known open ports or holes in the entire pressure vessel. However, we remain aware that one or more holes may exist and that no system is fully sealed.

Our fingers are crossed for success in pressurizing the Test Module for the first time in thirty years!

Stay tuned!

By |2021-07-05T20:43:20+00:00June 25th, 2021|Categories: Construction|0 Comments

SAM Construction – Dry run of the Test Module Lung a success!

Dry test of lung inflation a success! SAM at Biosphere 2 Dry test of lung inflation a success! SAM at Biosphere 2 Dry test of lung inflation a success! SAM at Biosphere 2

The Test Module lung was developed as a “method of managing the effects an internal temperature and external barometric pressure change could cause in a fixed, sealed, glass structure. This problem was solved with a variable volume system joined to the module by an air duct. With increased temperature or decreased barometric pressure in the Test Module compared to the out- side environment, the variable chamber expands; with a decrease in temperature or a increase in pressure, the chamber contracts. The lung structure provides an effective means to prevent the possibility that the Test Module would implode or explode when subjected to these forces. The reservoir of air provided an increased buffering; adding approximately 20-40% to the total atmospheric volume. The weight of the pan on the lung structure insured a positive displacement from inside the closed system to the outside.” — Abigail Alling, Linda Leigh, Taber MacCallum, and Norberto Alvarez-Romo. Biosphere 2 test module experimentation program. Biological Life Support Systems 23 (1990): 32.

The “lung” is a pressure regulation and air storage system first tested 33 years ago as part of the Test Module program. It was then improved upon and scaled to a much larger volume for the Biosphere 2 proper. Today Trent Tresch and volunteer Rob Ronci of Colorado were successful in conducting a dry run inflation of the refurbished Test Module lung.

With the lower lung door only partially sealed, the electrical sub-panel ports not yet complete, and one known leak in the Test Module space frame structure, the lung membrane inflated and rose to an inverted position in just a few minutes of running the inflation fan.

This bodes well for what we believe will be a fully functional test of the lung early next week.

Trent Tresch, Rob Ronci preparing dry-run inflation of the lung at SAM, Biosphere 2 Rob Ronci preparing dry-run inflation of the lung at SAM, Biosphere 2

By |2021-07-05T20:43:59+00:00June 24th, 2021|Categories: Construction|0 Comments

SAM Construction – A race to the finish!

Trent Tresch, Sean Gellenbeck install a new inflation system for SAM at Biosphere 2

We are just ten days from the conclusion of Phase I of construction of SAM, and a week from the start of a series of pressurized tests in which we will monitor temperature, humidity, CO2, O2, and both interior and exterior atmospheric pressures as we seal the Test Module for varied durations of time.

June 20 also marks five months labor at the SAM analog site, from the early efforts in pushing back the desert growth to stripping the Test Module interior down to the frame and grinding, sanding, and cleaning the lung pan, ring, and membrane. In putting it all together again we have primed and painted, welded and wired, shoveled, cut, caulked, sealed, glued and cemented from sunrise to sunset, four to five days a week since January 20.

This kind of adventure may not take its participants across high seas or through dense jungles, but the arduous effort is rewarding in a similar manner. A passion for achieving difficult goals, attention to detail, problem solving, and working within a highly capable, agile team. Our race to the finish is not one of competition with others, but one of upholding a pledge to ourselves, partners, and investor Tech Launch Arizona that we will by the close of the University of Arizona fiscal year refurbish and revive the 1987 Biosphere 2 prototype Test Module as the cornerstone of SAM.

This is our list of actions items that remain, with one week to complete them all:

  • Install two 2 ton mini-split heat pumps (air conditioning).
  • Complete reconstruction of the sealed, lower lung door.
  • Apply the remaining patches to the lung membrane.
  • Patch the one known exterior break in the original silicone sealant.
  • Run electrical power from the exterior 100A service to the sub-panel; then
  • Build-out four electrical 120V sockets for interior use; and
  • Wire the overheads lights to a switch.
  • Fully bleach and scrub the lung interior.
  • Install the interior manual pressure release valve.
  • Conduct a dry pressure test before re-attaching the lung membrane to the ring.

Thank you Sean Gellenbeck, aerospace engineer at Paragon Space Development Corporation and PhD student at the University of Arizona for stopping by SAM and lending an expert hand! Your experience with varied materials and rapid development was well received!

By |2021-06-27T01:39:49+00:00June 21st, 2021|Categories: Construction|0 Comments

LPI Terrestrial Analogs for Planetary Exploration

LPI Terrestrial Analogs Workshop 2021

June 16–18, 2021

The USGS Astrogeology Science Center is hosted a virtual Workshop on Terrestrial Analogs for Planetary Exploration. The workshop brought together community members to discuss a wide range of scientific investigations of planetary analog terrains and processes, exploration strategies, and orbit-to-ground comparisons. Abstracts wre solicited for topics including various planetary processes (volcanic, impact, aeolian, subaqueous, mass-wasting, glacial, tectonic, and others) as well as geophysical, geochemical, and astrobiological investigations. Discussions of field methods, sampling techniques, exploration strategies, technology applications, and ground-truthing were covered, and topics related to data standardization and dissemination. In addition, the workshop addressed analog work that will benefit human and robotic exploration of other planetary surfaces.

Kai Staats provided the closing talk of the day, an overview of the Scalable Analog for the Moon and Mars, SAM.

Workshop Home Page | Workshop Program | SAM Abstract

By |2021-06-19T20:12:57+00:00June 19th, 2021|Categories: Publications|0 Comments

It’s really, really hot

113F in the Test Module, SAM at Biosphere 2

Notice how completely casual Trenton and Natasha appear, despite the intense heat?! As it has been said many times, “It’s a dry heat” We soak our outer shirts with the hose every thirty minutes, enjoy the constant breeze in this high desert region, and drink a lot of water.

The air conditioning units will be installed in one week!

By |2021-06-22T06:30:36+00:00June 17th, 2021|Categories: Construction|0 Comments

Biospherian Linda Leigh visits SAM

Kai Staats, Linda Leigh, Trenton Kenney, Douglas May at SAM, Biosphere 2

Today we were honored to receive Linda Leigh, one of the original eight Biospherians. Linda was responsible for coordinating the planning of B2’s land sections as well as collecting, storing, propagating and transferring more than 2,000 plant species for the original 1991-93 experiment. She is a resident of near-by Oracle where she continues her study of and intensive work with plants and food cultivars. She was featured in the 2020 documentary film “Spaceship Earth“. Linda conducted the longest stay in the Biosphere 2 prototype Test Module, sealed inside for three weeks. All of her air, water, food, and waste were recycled by the plant systems contained within. The fully refurbished Test Module is now cornerstone to SAM, the habitat analog being constructed at Biosphere 2.

Linda was joined by Douglas May, Aerospace and Mechanical Engineering, University of Arizona. Doug mentors the Engineering Capstone team projects each year, and was involved in the team that recently completed the Automated Pressure Regulation System for SAM. Trenton Kenney, volunteer at SAM for the month of June from the University of Minnesota and NASA intern is between Linda and Doug in the banner photo.

We enjoyed Linda’s stories about her time in the Test Module and are eager to learn more about her time in the Biosphere 2, her work as a plant ecology instructor, and continued work in community gardens and as a lecturer.

Welcome back Linda! We look forward to your next visit to SAM!

By |2021-06-24T04:52:16+00:00June 15th, 2021|Categories: Visitors to SAM|0 Comments

SAM Construction – Preservation for the next generation

A bit of overspray!

The Test Module was designed and built as a prototype for the Biosphere 2 in 1987. It was not likely conceived that 33 years later it would be repurposed, sealed up again as a hermetically sealed Mars habitat analog. While the greenhouse (controlled environment) structure itself seems to have held up quite well to the sun and rain of three decades, the lung suffered from a great deal of water collecting on top of the lung pan due to the upper shell of the lung not having been sealed.

The inner sheets of steel were only riveted to the underside of the visible steel ribs such that all precipitation quickly found its way inside, collecting in the bottom of the pan. A great deal of work has been applied to restore the pan, and the full exterior of the lung shell sanded (twice), washed, primed, and painted. The upper, triangular roof elements were coated in a 100% silicone elastomeric while the ribs on the side walls will be sealed with a silicone caulking.

This should inhibit the majority of continue corrosion and degradation over the coming years

Trent painting the lung shell at SAM, Biosphere 2 Kai painting the lung shell at SAM, Biosphere 2

By |2021-06-26T22:04:04+00:00June 10th, 2021|Categories: Construction|0 Comments